14 Nov 2018, 02:50
quicksilver wrote:Here ya go Stevie --
Thanks quick.
Weight Watchers How a team of engineers and a crash diet saved the Joint Strike Fighter.By Joe Pappalardo Air & Space Magazine November 2006 <snip>
...
The
program’s initial focus on affordability also added weight. Off-the-shelf parts cost less but weigh more because they are not optimized for a fighter. To get bulk quantities of replacement parts for a lower cost might require using a heavier component. It soon became obvious that the plan to use common parts among the variants—a strategy that would lower costs and streamline future maintenance demands—was also bulking up the F-35.
Initial estimates of how much a part will weigh are based on its volume and material. But they are just estimates; the actual weight is another matter. A heftier hose, a wider screw, a thicker panel—in dribs and drabs, the weight steadily increases.
Even in a world of precision design tools, weight estimates still depend on data from previous aircraft. That turned out to be a problem as the crowded interior and the demands of the design translated into poundage.
“Legacy estimating techniques just don’t work with this family of airplanes,” says R.J. Williams, Lockheed’s vice president of F-35 Air Vehicle Development.
Art Sheridan says that cost, not weight, was the most important measurement during the early history of the program. “The focus was very much on affordability at the time,” he says. “People realized there was a penalty to be paid, and that was included in the weight estimates. It was higher than we thought.”No matter the reason, when weight became the enemy, the SWAT team concentrated its effort on reducing it, as well as reducing the bureaucratic hoop-jumping that can slow a redesign. “The number one commitment was to remove obstacles and make quick changes,” Sheridan says.
...
<snip>
https://www.airspacemag.com/military-aviation/weight-watchers-13117183/?all
I had previously read that article, but did not recall the quote about
legacy estimating techniques not working with the F-35 program. One large example of that affordability focus is seen in the initial concept of the
quick-mate joints which added a lot of weight. IMO, the reason they did not work has more to do with the initial focus on
affordability with which I doubt the F-117 and F-22 had to contend; they certainly did not use quick-mate joints. The second aspect of the F-35 program for which the F-117 and F-22 did not have to account was a family of aircraft, initially designed to be as common as possible. The concept of cousin parts grew out of SWAT. The third difference between the F-35 and the earlier Nighthawk and Raptor was the fact that one F-35 was a STOVL aircraft and had a lift fan. However, I did not observe in this article that the STOVL design or its "empty spaces" caused the problems as much as the initial emphasis on affordability which resulted in using non-weight-optimized COTS parts and quick-mate joints.
Thanks again for the link. Twas good to read it once again.
Last edited by
steve2267 on 14 Nov 2018, 03:27, edited 1 time in total.
Take an F-16, stir in A-7, dollop of F-117, gob of F-22, dash of F/A-18, sprinkle with AV-8B, stir well + bake. Whaddya get? F-35.