Production of one of the F-35′s most anticipated bombs has been on hold for almost a year [read at URL best]
12 Jun 2020 Valerie Insinna"WASHINGTON — Deliveries of a new precision-guided bomb under development by Raytheon for the F-35 and other fighter jets have been at a standstill for about a year as the company struggles to correct a technical problem involving a key component. A fix for the issue, which brought production of the Small Diameter Bomb II to a halt in July 2019, could be approved by the government as soon as July, said Air Force spokesman Capt. Jake Bailey in response to questions by Defense News.
However, a June report by the Government Accountability Office pointed out that continued technical issues have already caused a delay in fielding the munition, with
Raytheon forced to redesign a key component and retrofit all 598 bombs already delivered to the Air Force and Navy....
...This latest stoppage in production was prompted by internal audits by Raytheon, which found that the clips used to hold the bomb’s fins in place “suffered vibration fatigue over long flight hours,” Bailey said. The clips serve “as the backup fin storage device” used to keep the fins in place in case other components fail, noted Bailey, who added that there have been no incidents during tests involving the SDB II fins inadvertently deploying.
However, the GAO wrote that the premature deployment of the fins, which help guide the bomb in flight, could damage the weapon as well as cause a safety hazard for the aircraft carrying it. “While this problem could affect all aircraft carrying the bomb, officials said the greatest impact is to the F-35, because the bomb is carried in the aircraft’s internal weapons bay and could cause serious damage if the fins deploy while the bomb is in the bay,” the GAO stated....
...Raytheon plans on mitigating the issue with a newly designed clip that reduces the vibration of the fins, and will completely pay for developing the fix and retrofitting it on the bombs that have already been delivered, the GAO said. The Air Force confirmed that testing of the new device has already been completed and is going through final reviews....
...“The fin clip failure is the sole reason production was partially halted; once final government approval is obtained, ‘all up round’ production can resume,” Bailey said, using a phrase that describes a fully assembled weapon. The Air Force estimates that retrofits will be completed by August, as Raytheon’s supplier has already begun manufacturing the replacement component, which are easily installed on the outside of the weapon....
...The issue with SDB II’s fins is just one of several technical problems with which Raytheon is grappling. The program completed operational tests in 2019, but hardware and software changes are needed after 11 failures were reported. Two hardware fixes have already been put in place, and eight failures were related to software problems that will be addressed in future updates, the GAO said.
The sole outstanding issue involves an anomaly with SDB II’s guidance system. Fixing it could require Raytheon to redesign the component and conduct retrofits on all bombs already delivered, according to GAO. A review board of the problem is in the “final stages of analysis,” Bailey said. The Air Force and Raytheon plan to establish whether a replacement component is necessary no later than June 30.
Although the weapon has not even been officially fielded, some components are already becoming obsolete. A Raytheon subcontractor that makes circuit cards used in the guidance system is expected to stop producing those components years sooner than anticipated. As a result, that the Defense Department may have to order all circuit cards needed for the program of record before December, according to the GAO....
...According to a Raytheon news release, the Navy recently completed the first guided release of SDB II from a F/A-18E/F Super Hornet." [best read it all at source]
Source: https://www.defensenews.com/air/2020/06 ... st-a-year/