Lockheed Proposes 40% F-35A fuel increase with EFTs

F-35 Armament, fuel tanks, internal and external hardpoints, loadouts, and other stores.
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by doge » 19 Jun 2019, 07:37

It seems to increase the "Range" by 40%....!! :shock: ...(spot)...But unfortunately, the F-35's maximum Range is not revealed... :doh: (The day when we can know the MAX range, when will it come... :roll: )
http://www.airforcemag.com/Features/Pag ... Suite.aspx
Lockheed Looking at Extending the F-35’s Range, Weapons Suite
6/17/2019​​––BRIAN EVERSTINE
LE BOURGET, France—Lockheed Martin is looking at dramatically increasing the range of the F-35 by adding external fuel tanks while also planning to expand the suite of weapons the aircraft can carry.

Adding 600-gallon fuel tanks to the strike fighter would provide about a 40 percent increase of range, said Greg Ulmer, Lockheed vice president and general manager of the F-35 program, June 17 at the Paris Air Show.

“There’s several customers that are interested in extending the range of the airplane,” Ulmer said, without specifying which countries.

Early in the program, the plan was for the F-35 to carry 480-gallon drop tanks on the inboard wing stations, but that requirement was dropped due to the aircraft’s significant internal fuel volume.

The aircraft is largely ready for external tanks. There are 12 stations on the strike fighter for weapons pylons; wing stations three and nine—the two closest to the fuselage—are “already piped to accept fuel on the wings,” Ulmer said. Lockheed is now analyzing how to best integrate tanks and the impact that would have on the stealth signature of the jet.

Additionally, for the Block 4 upgrade Lockheed is looking at increasing the internal payload from four weapons to six. The upgrade will also expand the suite of weapons it can carry, adding Small Diameter Bomb II, the Advanced Short Range Air-to-Air Missile, the Joint Strike Missile, and the Advanced Anti-Radiation Guided Missile, among others. This could eventually include future externally carried hypersonic missiles, Ulmer said.

There is no set timeline for the integration of the weapons or the external tanks.

The Pentagon and Lockheed last week announced a “handshake deal” on Lot 12 with options for Lots 13 and 14 at a total of $34 billion for 478 aircraft, including foreign partners and customers.

The deal would put the cost per F-35A at about $80 million. Under Secretary of Defense for Acquisition Ellen Lord told reporters the Defense Department “worked very hard” to get to that level. Over the past 18 months, the government and Lockheed have undertaken a data-driven review of the supply chain and manufacturing process to find these savings. Going forward, the DOD wants to “continue to realize efficiencies” in manufacturing and sustainment to get the mission capable rate of the aircraft to rise and lower the cost per flight hour.

Lockheed is trying to reach a goal of $25,000 per flight hour by 2025, and has a new life cycle sustainment plan with the Defense Department to try to reach it, though there is not a contractual requirement for the goal, Ulmer said.


I also found an article that mentions CFT.
http://www.nationaldefensemagazine.org/ ... s-for-f-35
PARIS AIR SHOW NEWS: Lockheed Planning Major Increase in Range, Other Capabilities for F-35
6/17/2019 By Jon Harper
PARIS — The Lockheed Martin-built F-35 joint strike fighter will receive additional capabilities in the coming years including significantly enhanced range, weapons capacity and manned-unmanned teaming options, a company executive said June 17 at the Paris Air Show.

The fifth-generation aircraft is expected to play the role of “quarterback” and be the centerpiece of future military operations, Pentagon officials have said.

The Defense Department is buying the A variant for the Air Force, the short takeoff and vertical landing B variant for the Marine Corps, and the aircraft-carrier based C variant for the Navy. It is the largest acquisition program in Defense Department history.

But the program is a multi-national effort. Nine original partner nations have funded its development and produce components including: Australia, Canada, Denmark, Italy, the Netherlands, Norway, Turkey, the United Kingdom and the United States. Foreign military sales customers include Israel, Japan and South Korea. Belgium has also elected to procure the plane.

More than 400 of the fighter jets have already been delivered, and Lockheed Martin projects that number could eventually increase to more than 3,500. A technology refresh slated for the 2023 timeframe is expected to add significant capability to the platforms, said Greg Ulmer, vice president and general manager of the F-35 program at Lockheed.

“We talked to several customers about how do we extend the range of the airplane,” Ulmer told reporters during a briefing. “We're looking at conformal fuel tanks as well as external fuel tanks on the airplane to increase the range” by about 40 percent. The F-35A currently has a combat radius of about 590 nautical miles.

Ulmer said the range could be extended for all three variants.

Other capabilities are slated to improve. By the time of Lot 15 production, Lockheed aims to increase the internal weapons bay capacity from four to six missiles and integrate new weapons into the aircraft. The fighter could potentially externally carry new hypersonic weapons that the Pentagon is pursuing, he noted. Hypersonics can travel at speeds of Mach 5 or faster and are highly maneuverable, posing a major challenge to enemy air defenses.

New sensor fusion capabilities could facilitate multi-domain operations such as missile defense, Ulmer noted.

“We've done some experimentation here and seen some very strong results as well, and that will only improve” with the technology refresh, he said.

The sensing and communications capabilities could enable the jet to team with unmanned systems, he added.

“The data sensor fusion approach to the airplane as well as our relationship with our brethren at the Skunk Works [division of the company] I think very well align relative to unmanned teaming and the F-35's ability to play in that realm,” he said.

Lockheed is planning other classified upgrades to the aircraft, which Ulmer declined to discuss.

During the Block 4 technology refresh, new capabilities will be added over time, he noted.

After the hardware technology refresh in the 2023 timeframe, “you'll see year over year over year we're going to have an incremental update in terms of the capability that hardware provides,” Ulmer said.

Under pressure from the Pentagon, Lockheed Martin has been working to bring F-35 costs down. Last week, Undersecretary of Defense for Acquisition and Sustainment Ellen Lord announced that the department and Lockheed had reached a “handshake agreement” for the low-rate initial production Lot 12 contract with options for Lots 13 and 14.

The $34 billion agreement for Lots 12 through14 will include the delivery of 478 aircraft — including 157 for Lot 12 — for the U.S. military services, partner nations and foreign military sales customers, Lord said in a statement.

The agreement will result in an estimated 8.8 percent cost savings from Lot 11 to Lot 12 F-35As, and an average of 15 percent unit recurring flyaway cost reduction across all variants from Lot 11 to Lot 14, she noted. For Lot 11, the price tag for the F-35A was about $89 million.

“This framework estimates the delivery of an F-35A for less than $80 million in Lot 13, one year earlier than planned,” Lord said. “This agreement symbolizes my commitment to aggressively reduce F-35 cost, incentivize Industry to meet required performance, and to deliver the greatest capabilities to our warfighters at the best value to our taxpayers.”

Operation and sustainment costs of the joint strike fighter have been a major concern for Lord and others. Ulmer said Lockheed aims to bring the cost per flying hour down to $25,000 by 2025.

Some negative publicity for the program emerged last week when Defense News reported that different variants of the aircraft have a number of category 1 deficiencies including potential problems associated with operating in extreme temperatures, cabin pressure spikes, the logistics system and the peeling of stealth coating at speeds greater than Mach 1.2.

Ulmer said the company has plans in place or is developing plans to resolve those issues.

F-35 Program Executive Officer Vice Adm. Mat Winter told Defense News that none of the deficiencies represent any serious or catastrophic risk to pilots, the airframe or missions.

Meanwhile, the U.S. government has threatened to boot Turkey out of the F-35 program if it moves forward with plans to purchase Russian-made S-400 air-defense missile systems. Ulmer said the program has not been affected by the current standoff.

“Right now the program of record stands,” he said. “Turkey still remains … a partner on the program. We're still producing the Turkey aircraft. We're still procuring material from Turkey,” he said.

However, Lockheed is looking at potential alternative sources of supply and will follow the direction of the U.S. government as it relates to Turkey’s involvement in the program, he added.


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by spazsinbad » 21 Jun 2019, 09:22

THread starter (like others unsubscribed) could only quote the visible - here is 'some of'? the invisible...
Dragon029 wrote:https://www.aviationweek.com/defense/lockheed-martin-proposes-40-fuel-capacity-upgrade-f-35a
Lockheed Martin has started engineering studies focused on substantially extending the range of the F-35A by increasing the total onboard fuel capacity by 40% and improving the aircraft’s fuel efficiency, Aviation Week has learned. The studies would resurrect a long-abandoned plan to install external fuel tanks under the wings of the conventional takeoff-and-landing variant. The range-extension study also could benefit from proposed propulsion improvements, such as Pratt & …

Lockheed Martin Proposes 40% Fuel Capacity Upgrade for F-35A
https://www.pprune.org/military-aviatio ... st10499217
13 Jun 2019 Steve Trimble

“Lockheed Martin has started engineering studies focused on substantially extending the range of the F-35A by increasing the total onboard fuel capacity by 40% and improving the aircraft’s fuel efficiency, Aviation Week has learned.

The studies would resurrect a long-abandoned plan to install external fuel tanks under the wings of the conventional takeoff-and-landing variant. The range-extension study also could benefit from proposed propulsion improvements, such as Pratt & Whitney’s Growth Option upgrade offer for the F135 engine........

Not all customers wanted to rely on the range provided by internal fuel capacity alone, though. When the U.S. State Department approved the Israeli export configuration in 2011, the F-35I included external fuel tanks. But the impact on the cost and schedule for the aircraft forced Israeli officials to defer the requirement.

Nonetheless, work continued on the project within Israel’s aircraft industry. In April, Israel Aerospace Industries (IAI) and Elbit Systems’ Cyclone subsidiary confirmed that they had completed initial design studies on different fuel tank designs. IAI studied a conformal fuel tank design, while Cyclone examined a design for a 600-gal. external fuel tank. The latter would likely help preserve the F-35I’s stealthy profile on radar.

Lockheed confirms that it is now engaged in a study about the option for a 600-gal. fuel tank and a wing pylon that can be jettisoned. The tank is designed to be integrated on the inboard stations—3 and 9—on each wing, the company says. Although the pilot can restore the F-35A’s stealth signature to radar by jettisoning the tank and pylon, it is not clear how the radar cross-section is affected with the equipment attached to the wing.

Given that the 18,500-lb. internal fuel capacity of the F-35A is equivalent to 3,000 gal., adding two 600-gal. external tanks on an F-35A would raise overall fuel volume onboard to 4,200 gal., or 25,700 lb. That still falls short of the 35,500-lb. capacity for an F-15E configured for a ferry flight but should dramatically increase the single-engine fighter’s endurance.

“While exact ranges depend on mission profiles, our studies show a significant increase in both range and loiter time—or mission persistence,” a Lockheed spokesman says.

So far, the company has completed feasibility studies and conducted initial analysis, as well as early design of the range-extension upgrades. The industry-funded work was done in advance of an approved customer requirement, but Lockheed plans to present the range extension as a candidate upgrade through the Continuous Capability, Development and Delivery framework for the F-35’s follow-on modernization program, also known as Block 4.

The remaining work required includes detailed design and qualification of the fuel tank and pylon, as well as software integration, flight testing and airworthiness certification, Lockheed says.”

Source: http://aviationweek.com/defense/lockhee ... rade-f-35a


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by citanon » 22 Jun 2019, 00:20

Lockheed has been talking up other possibilities on the F-35 upgrade path too:

https://www.defensenews.com/digital-sho ... ers-grows/

Also in TR3, Lockheed plans to move to an open-architecture backbone for the F-35, which will allow it to more quickly boost the jet’s capabilities with new software.

“You’ll see year over year over year we’re going to have an incremental update,” Ulmer said. “Rather than biting it all off [at one time] and waiting for a big-bang tech insertion, we’re going to trickle that out.”


Multidomain command and control is another potential area of expanse. Again, Ulmer did not provide many details, but acknowledged that Skunk Works has conducted experiments with how the F-35 gathers and shares information, and that they have seen “very strong results.”


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by spazsinbad » 22 Jun 2019, 02:00

citanon wrote:Lockheed has been talking up other possibilities on the F-35 upgrade path too:
https://www.defensenews.com/digital-sho ... ers-grows/
Also in TR3, Lockheed plans to move to an open-architecture backbone for the F-35, which will allow it to more quickly boost the jet’s capabilities with new software. “You’ll see year over year over year we’re going to have an incremental update,” Ulmer said. “Rather than biting it all off [at one time] and waiting for a big-bang tech insertion, we’re going to trickle that out.”

Multidomain command and control is another potential area of expanse. Again, Ulmer did not provide many details, but acknowledged that Skunk Works has conducted experiments with how the F-35 gathers and shares information, and that they have seen “very strong results.”

MORE on that here: viewtopic.php?f=62&t=27390&p=422416&hilit=hypes#p422416


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by weasel1962 » 01 Jul 2019, 00:56

Israeli news claiming CFT effort will be part of Blk 4.
https://i-hls.com/archives/92629


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by SpudmanWP » 01 Jul 2019, 01:00

Keep in mind that "Block 4" comprises 4 parts and spans most of the 2020's.
"The early bird gets the worm but the second mouse gets the cheese."


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by spazsinbad » 01 Jul 2019, 01:09

weasel1962 wrote:Israeli news claiming CFT effort will be part of Blk 4.
https://i-hls.com/archives/92629

Looks like the info came from 'popularmechanics' so it is filled with speculation. Have not all the items in this 'report' been reported upon in various places elsewhere on this forum? I may or may not provide links. Meanwhile...
"...Ground Control Collision Avoidance System (GCAS)
This system will help pilots avoid the dangers that come along with disorientation. The system will utilise the aircraft’s sensors to alert the pilot if the jet is on a collision course. If the pilot doesn’t respond to the aircraft’s warning, then the aircraft will automatically change its flight course to a safer one. This technology would have saved the life of Japanese fighter pilot Akinori Hosomi, who lost his life after crashing his F-35 into the Pacific Ocean.…" [not possible if he was dead already from a medical event]


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by weasel1962 » 01 Jul 2019, 01:21

spazsinbad wrote:Looks like the info came from 'popularmechanics' so it is filled with speculation. Have not all the items in this 'report' been reported upon in various places elsewhere on this forum? I may or may not provide links.


Don't recall where its stated in this forum that CFT/EFT will be part of Blk 4. Certainly not in this thread.


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by spazsinbad » 01 Jul 2019, 01:41

weasel1962 wrote:
spazsinbad wrote:Looks like the info came from 'popularmechanics' so it is filled with speculation. Have not all the items in this 'report' been reported upon in various places elsewhere on this forum? I may or may not provide links.


Don't recall where its stated in this forum that CFT/EFT will be part of Blk 4. Certainly not in this thread.

I'll later be looking for that reference later - if someone else does not find it first. Just a generalisation BTW about article.

Whether we like it or not articles referred to often have many other references to other F-35 capabilities such as this one:
"...Some of the modifications that could become available in Block 4 include capabilities like conformal or external fuel tanks that could extend the jet’s range by more than 40 percent, or the auto-ground collision avoidance system that is set to roll out this month — six years earlier than expected...." F-35 Block 4 22 Jun 2019 viewtopic.php?f=62&t=27390&p=422416&hilit=external+conformal+tank%2A#p422416

21 Jun 2019: viewtopic.php?f=54&t=55676&p=422354&hilit=external+conformal+tank%2A#p422354

19 Jun 2019: viewtopic.php?f=54&t=55676&p=422205&hilit=external+conformal+tank%2A#p422205


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by weasel1962 » 01 Jul 2019, 10:06

Just checked. The source was a LM briefing on 17 Jun at the Paris Air Show. Not exactly "just" speculation.


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by spazsinbad » 01 Jul 2019, 10:40

weasel1962 wrote:Just checked. The source was a LM briefing on 17 Jun at the Paris Air Show. Not exactly "just" speculation.

Don't you know what 'generalisation' means? Popular Mechanics is a crap magazine for Military Aviation Information.


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by weasel1962 » 01 Jul 2019, 10:49

Noted your view on popular mechanics. Its not a question of who reports it, of which there are several. The source as mentioned is an LM briefing on 17 Jun during the Paris Air Show i.e. LM.


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by spazsinbad » 01 Jul 2019, 13:39

weasel1962 wrote:Noted your view on popular mechanics. Its not a question of who reports it, of which there are several. The source as mentioned is an LM briefing on 17 Jun during the Paris Air Show i.e. LM.

I have no clue what this dispute is about. Please enlighten me. All I have done is highlighted where EFTs are mentioned.

We seem to have something crossed here. Just pointing out other sources for info about possible EFTs/CFTs is not OKAY?


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by alloycowboy » 25 Apr 2021, 19:55

Just an update on the Isreal's effort to develop External Fuel Tanks with an article from The Aviationist.

https://theaviationist.com/2021/04/25/f-35i-fuel-tanks/

Quote

"According to Walla, the Israeli Air Force Flight Testing Center (FTC) at Tel-Nof AFB is developing the external drop tanks that will help the Adir to complete long-range missions over “third circle” targets, such a hypothetical strike against Iranian objectives, without the need for aerial refueling, while also allowing an extended time on station (TOS) over the targets. The report mentions also significant progress in the integration of Israel-made missiles on the F-35I."

"Before moving on, here is a brief explanation of the “third circle” from the Times of Israel: “The “third circle” refers to the three levels of direct threats facing Israel, the first being small terror groups on Israel’s borders, like Hamas; the second being larger threats, like the Syrian army and Hezbollah; and the third being countries that do not share a border with Israel, like Iran and Iraq.”

"The F-35A, from whom the F-35I was developed, has an internal fuel tank capacity of slightly less than 18,500 lb (8,391 kg, the exact amount varies depending on the source) and a non-classified range and combat radius in excess of 1,187 nm (2,200 km) and 594 nm (1,100 km), respectively. The fuel is contained in several tanks inside the wings and fuselage to preserve the stealth profile. With the two 600-gallon drop tanks under its wings, the F-35I would increase its total fuel capacity by approximately 40%, as each tank would add about 4,000 lb of fuel for a total of more than 26,500 lb."

"It is not known how the new external fuel tanks will be shaped. During the SDD phase, the F-35 was expected to use the U.S. Navy’s standard 480-gallon tanks already operational on the F/A-18. However, wind tunnel testing showed that the standard tanks would create dangerous store release conditions, with the released weapons possibly striking the aircraft. With the heavy use of Computational Fluid Dynamics (CFD) modeling, different designs were tested and a safer aero-shaped 426-gallon tank was ultimately approved for the F-35, but it didn’t make it into the production stage."


Please read the complete article for details!


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by alloycowboy » 25 Apr 2021, 23:44

Here is a question. The article brought the issue of conformal fuel tanks for the F-35. Assuming the two conformal tanks are about the same size as those for the F-16 the two CFTs will hold approximately 450 US gallons (3050lbs) of fuel.

Doing the Math:

F-35A Fuel Load (lbs)= Internal Fuel+ 2*600 Gallon Drop Tanks+ CFT's

F-35A Fuel Load (lbs)= 18300 lbs + 2*4002 lbs +3050= 29354 lbs

Disregarding Aerodynamic drag of the conformal tanks and drop tanks gives us a Maximum Combat Radius of:

Maximum Combat Radius= (29354 lbs/18300 lbs)* 1239 km = 1987 km

Just for the record google says that distance from Jureslem Isreal to Natanz Iran by road is 2,043.7 km.


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