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sferrin
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Posted: May 09, 2008 - 02:23 AM
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Elite

Joined: Jul 22, 2005
Posts: 821
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That_Engine_Guy wrote:
I do humbly apologize for missing the F-4 and it's J79...
It was on my list but I forgot to type it into the posting.
As for the RA-5 and B-58, they weren't USAF Supersonic Fighters, or current heavies, so that is why I didn't list them.
The J79 was truly a break-through motor of the time, a historical aircraft engine to be sure.
TEG
I read somewhere that the J79 has more hours at supersonic speeds than any other motor. Partially due to the sheer number of motors and partially due to things like the B-58. |
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Corsair1963
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Posted: May 09, 2008 - 02:35 AM
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Elite

Joined: Dec 19, 2005
Posts: 601
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That_Engine_Guy wrote:
I do humbly apologize for missing the F-4 and it's J79...
It was on my list but I forgot to type it into the posting.
As for the RA-5 and B-58, they weren't USAF Supersonic Fighters, or current heavies, so that is why I didn't list them.
The J79 was truly a break-through motor of the time, a historical aircraft engine to be sure.
I don't want people to get me wrong here. GE makes a great product, as does PW. They both make excellent fighter and commercial engines.
I just deal with the whole GE/PW USAF Viper issues on a daily basis. (Deployments, tooling, parts, training, etc). It's poor planning, militarily speaking, to purchase identical weapon-systems with different engines. I also believe the billions given to GE for an alternative F-35 engine, could be better spent investing in the chosen power.
As for the "partner" status of the JSF/F-35 program, how about the KC-45? If Poland ever wanted to purchase a few KC-45s, and wanted PW engines on them since they have a PW assembly facility, would the US DoD foot the bill for all the development and testing?
Isn't this why some countries want GE engines available for their F-35 purchase? What percentage of F-35 w/GE compared to the Billions that could be saved for purchase of additional airframes for the USAF?
Keep 'em flyin'
TEG
The F-100/F-110 is a totally different animal than the F-135/F-136. Which, unlike the former will be completely interchangable.........  |
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That_Engine_Guy
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Posted: May 09, 2008 - 03:01 AM
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Elite

Joined: Dec 14, 2005
Posts: 586
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Corsair1963 wrote:
The F-100/F-110 is a totally different animal than the F-135/F-136. Which, unlike the former will be completely interchangable.........
"Completely interchangeable" unless you consider parts, training, technical-data, tooling, overhaul facilities, operating limits, contracts, suppliers, etc...
The fuel-pump from an F135 won't fit an F136, mechanics certified on F136 won't be "allowed" to work F135, two sets of "books", two overhaul lines...
They may be "plug-and-play" in the airframe, and feel/sound the same to the pilot, but I highly doubt they will be truly interchangeable at all levels. If the USAF is forced to buy BOTH engines, they will be in the same situation as the F100/F110 when it comes to $$ and deployments. |
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asiatrails
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Posted: May 09, 2008 - 03:23 AM
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Elite

Joined: Aug 30, 2005
Posts: 548
Location: San Antonio
Status: Offline
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sferrin wrote:
That_Engine_Guy wrote:
I do humbly apologize for missing the F-4 and it's J79...
It was on my list but I forgot to type it into the posting.
As for the RA-5 and B-58, they weren't USAF Supersonic Fighters, or current heavies, so that is why I didn't list them.
The J79 was truly a break-through motor of the time, a historical aircraft engine to be sure.
TEG
I read somewhere that the J79 has more hours at supersonic speeds than any other motor. Partially due to the sheer number of motors and partially due to things like the B-58.
No. The Olympus 593 in the Concorde has the most supersonic hours of any jet engine.
On 2 March 1999, the 30th anniversary of Concorde flying, an average fleet total of 10 aircraft had flown 920,000 hours. This total included considerably more than 600,000 hours at supersonic speeds, easily exceeding the total supersonic time of all other aircraft in the Western world.
600,000 * 4 = 2,400,000 Hours above Mach 1 |
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Corsair1963
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Posted: May 09, 2008 - 03:44 AM
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Elite

Joined: Dec 19, 2005
Posts: 601
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That_Engine_Guy wrote:
Corsair1963 wrote:
The F-100/F-110 is a totally different animal than the F-135/F-136. Which, unlike the former will be completely interchangable.........
"Completely interchangeable" unless you consider parts, training, technical-data, tooling, overhaul facilities, operating limits, contracts, suppliers, etc...
The fuel-pump from an F135 won't fit an F136, mechanics certified on F136 won't be "allowed" to work F135, two sets of "books", two overhaul lines...
They may be "plug-and-play" in the airframe, and feel/sound the same to the pilot, but I highly doubt they will be truly interchangeable at all levels. If the USAF is forced to buy BOTH engines, they will be in the same situation as the F100/F110 when it comes to $$ and deployments.
Agreed...........That said, my point had more to do with being interchangeable on the assembly line. I hardly see the advantage of the USAF for example ordering both types. The P & W F-135 for the USAF F-35A and possibly the GE F-136 for the USN F-35C mite be a different story? |
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sferrin
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Posted: May 09, 2008 - 04:05 AM
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Elite

Joined: Jul 22, 2005
Posts: 821
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asiatrails wrote:
sferrin wrote:
That_Engine_Guy wrote:
I do humbly apologize for missing the F-4 and it's J79...
It was on my list but I forgot to type it into the posting.
As for the RA-5 and B-58, they weren't USAF Supersonic Fighters, or current heavies, so that is why I didn't list them.
The J79 was truly a break-through motor of the time, a historical aircraft engine to be sure.
TEG
I read somewhere that the J79 has more hours at supersonic speeds than any other motor. Partially due to the sheer number of motors and partially due to things like the B-58.
No. The Olympus 593 in the Concorde has the most supersonic hours of any jet engine.
On 2 March 1999, the 30th anniversary of Concorde flying, an average fleet total of 10 aircraft had flown 920,000 hours. This total included considerably more than 600,000 hours at supersonic speeds, easily exceeding the total supersonic time of all other aircraft in the Western world.
600,000 * 4 = 2,400,000 Hours above Mach 1
You're saying the average number of flight hours for each Concorde was 92,000 hours?
Yeah, I thought you were smoking something.
http://en.wikipedia.org/wiki/Concorde
TOTAL fleet hours of every airframe ever built at any speed was: 243845. So you're only off by about a factor of four. Looks like you were mistaking engine hours for airframe hours. |
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That_Engine_Guy
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Posted: May 09, 2008 - 04:23 AM
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Joined: Dec 14, 2005
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asiatrails wrote:
The Olympus 593 in the Concorde has the most supersonic hours of any jet engine.
2,400,000 Hours above Mach 1
ahh the Olympus.... The only afterburning turbojet to power a commercial airliner!
An engine guy's dream flight!
Corsair1963 wrote:
Agreed...........That said, my point had more to do with being interchangeable on the assembly line. I hardly see the advantage of the USAF for example ordering both types. The P & W F-135 for the USAF F-35A and possibly the GE F-136 for the USN F-35C mite be a different story?
But then the US DoD is still paying for 2 different logistics systems for the F-35 program. USAF would have an overhaul depot or OEM contract for the F135 and the USMC would have another depot or OEM contract for the F136.
The F-35A/B/C are suppose to share between 70 and 90 percent of their parts. All in order to reduce total ownership costs for all involved. If you consider the engine 25% of THAT percentage (Engines are typically 25% of the total cost of an aircraft) then you're reducing the "commonality" factor to between 45 and 65 percent. Since the B is so much different than the A/C models, I would say it would be less than half common with the F136 versus and F135.
BTW Corsair
Engine designations don't use a "dash" behind the initial type designator. J79, F100, F135, F117 etc.
The "dashes" are used in the series, such as J79-GE-17, F100-PW-229, F135-PW-600, or F117-PW-100.
Andreas Parsch has a great site "Designations Of U.S. Military Aero Engines" that has it all.
http://www.designation-systems.net/usmilav/engines.html
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Corsair1963
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Posted: May 09, 2008 - 04:48 AM
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Elite

Joined: Dec 19, 2005
Posts: 601
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That_Engine_Guy wrote:
asiatrails wrote:
The Olympus 593 in the Concorde has the most supersonic hours of any jet engine.
2,400,000 Hours above Mach 1
 ahh the Olympus.... The only afterburning turbojet to power a commercial airliner!
An engine guy's dream flight!
Corsair1963 wrote:
Agreed...........That said, my point had more to do with being interchangeable on the assembly line. I hardly see the advantage of the USAF for example ordering both types. The P & W F-135 for the USAF F-35A and possibly the GE F-136 for the USN F-35C mite be a different story?
But then the US DoD is still paying for 2 different logistics systems for the F-35 program. USAF would have an overhaul depot or OEM contract for the F135 and the USMC would have another depot or OEM contract for the F136.
The F-35A/B/C are suppose to share between 70 and 90 percent of their parts. All in order to reduce total ownership costs for all involved. If you consider the engine 25% of THAT percentage (Engines are typically 25% of the total cost of an aircraft) then you're reducing the "commonality" factor to between 45 and 65 percent. Since the B is so much different than the A/C models, I would say it would be less than half common with the F136 versus and F135.
BTW Corsair
Engine designations don't use a "dash" behind the initial type designator. J79, F100, F135, F117 etc.
The "dashes" are used in the series, such as J79-GE-17, F100-PW-229, F135-PW-600, or F117-PW-100.
Andreas Parsch has a great site "Designations Of U.S. Military Aero Engines" that has it all.
http://www.designation-systems.net/usmilav/engines.html
You do bring up many good points..............of course the politics of the situation would likely not change the status quo? That said, if a customer wants the GE F136 instead of the PW F-135. They should of course pay for it.......  |
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asiatrails
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Posted: May 10, 2008 - 03:52 AM
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Elite

Joined: Aug 30, 2005
Posts: 548
Location: San Antonio
Status: Offline
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sferrin wrote:
asiatrails wrote:
sferrin wrote:
That_Engine_Guy wrote:
I do humbly apologize for missing the F-4 and it's J79...
It was on my list but I forgot to type it into the posting.
As for the RA-5 and B-58, they weren't USAF Supersonic Fighters, or current heavies, so that is why I didn't list them.
The J79 was truly a break-through motor of the time, a historical aircraft engine to be sure.
TEG
I read somewhere that the J79 has more hours at supersonic speeds than any other motor. Partially due to the sheer number of motors and partially due to things like the B-58.
No. The Olympus 593 in the Concorde has the most supersonic hours of any jet engine.
On 2 March 1999, the 30th anniversary of Concorde flying, an average fleet total of 10 aircraft had flown 920,000 hours. This total included considerably more than 600,000 hours at supersonic speeds, easily exceeding the total supersonic time of all other aircraft in the Western world.
600,000 * 4 = 2,400,000 Hours above Mach 1
You're saying the average number of flight hours for each Concorde was 92,000 hours?
Yeah, I thought you were smoking something.
http://en.wikipedia.org/wiki/Concorde
TOTAL fleet hours of every airframe ever built at any speed was: 243845. So you're only off by about a factor of four.  Looks like you were mistaking engine hours for airframe hours.
Well everyone is entitled to a Homer moment , if I change the unit of measure to furlongs per light year, or something, the number is probably correct.
The total fleet engine hours according to your source should be 975,380 with supersonic engine hours in excess of 600,000. Still the top.
Now, granted there is a lot of difference between fighter hours and steady supersonic cruise where you do not want to spill the wine.
How time flies,
G-AXDN
March 1974: Operating out of Tangier reached steady cruise point of M2.23 (1,480 MPH) at 63,700 Feet.
Interesting test point during cruise performance testing was to shut down both engines on one side at cruise to demonstrate that the cruise point could be maintained and the handling qualities were not excessively degraded.
June 1974: Water ingestion and wet runway ABTO testing at Toulouse
November 1974: Fairford to Bangor, Maine, in 2hrs 56 mins, fastest ever East-west crossing of the North Atlantic, by a commercial airliner.
Then from Bangor, Maine, to Moses Lake, in 4hrs 43mins fastest subsonic East-West crossing of the USA by a commercial airliner.
Back from Moses Lake, to Bangor, Maine, subsonic in 3hrs 50 mins, then from Bangor Maine to Fairford in 2hrs 56 mins.
Left the program shortly after, next assignment was helicopters - the only thing supersonic about helo's are the air molocules trying to maintain their dignity by getting out of the way. Got back onto fast movers after 5 months. |
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dwightlooi
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Posted: May 13, 2008 - 09:58 PM
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Elite

Joined: Aug 02, 2006
Posts: 820
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| The entire argument that the F135 and F136 are not interchangeable on the service level is basically a bureaucratic load of crock. It is like saying that Mechanics can either be Toyota Mechanics or BMW mechanics but not both because the engines and transmissions on the cars built by these two manufacturers are considerably different inside and out. The fact of the matter is that you can make a Mechanic certified to work on both fighter engines just like you can certify mechanics to work on a range of different cars. |
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That_Engine_Guy
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Posted: May 14, 2008 - 01:16 AM
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Joined: Dec 14, 2005
Posts: 586
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dwightlooi wrote:
The entire argument that the F135 and F136 are not interchangeable on the service level is basically a bureaucratic load of crock. It is like saying that Mechanics can either be Toyota Mechanics or BMW mechanics but not both because the engines and transmissions on the cars built by these two manufacturers are considerably different inside and out. The fact of the matter is that you can make a Mechanic certified to work on both fighter engines just like you can certify mechanics to work on a range of different cars.
I'm not saying you CAN'T, but it is exceedingly difficult for a large number of people and aircraft at a large base that is constantly deploying in the AEF world of today.
The current USAF rules that govern certification for blade blade, intake inspection, borescope inspection, low-power engine operation, high-power engine operation, among others make it a training nightmare. Not only is there initial training on multiple types, but then recurring training that must be re-accomplished anywhere from 60days to yearly, and recertification on specific tasks annually. Miss your 60 day "refresher" or "currency" and you get de-certified and have to start over with a fresh initial or recert. (I'm not making this stuff up... am I guys?)
Even F-16 PW-220 and PW-229 engine training must be certified separately due to the differences in the TMSM. IE if you're trained/certified to perform borescope inspection on a PW-220, you can not sign-off a borescope inspection on a PW-229. If one did, and misses something that is found later or contributes to a mishap, and everyone involved gets caught in the ringer.
When you go to an AEF deployment, engine mechanics from a GE Block 40 unit with can not perform specific technical tasks on a PW Block 42 unit's aircraft or vise versa. One can "assist" or perform other tasks, but important inspections and operation is restricted. When you call in a maintenance run to the control center, they will check your name/number against the special certification roster for that task. If you're not certified or not current for the procedure, your run will be denied. Start the jet and security will be there shortly...
I'm not saying the USAF (USN or USMC) couldn't or wouldn't change the rules. I also know on a smaller scale operation like Edwards, or Eglin's Test Wings, there are technicians that perform maintenance on multiple engine/aircraft types.
Point is, this all adds expense and complexity within a single branch. Two training tracks at technical school, two sets of technical data, two this, two that... Like units can only deploy with other like units etc... Mobility listings must be aligned by engine types.
True the Viper's "common engine bay" is nothing but a ruse. Engine mounts are different, connections are different, even the engine removal/installation trailer has different equipment. This is a prime example how to not design an "alternate engine" for an airframe.
True the F-35 team is dedicated to make the engines "installationaly interchangeable" Beyond that though, they are still PW and GE with separate specifications, technical data, parts, training, contracts, etc.
It is false to say the true facts don't/won't add expense to a program, either for development or sustainment. Or that it doesn't over-complicate military operations when one branch has similar aircraft with different engines. |
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asiatrails
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Posted: May 14, 2008 - 04:04 AM
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Elite

Joined: Aug 30, 2005
Posts: 548
Location: San Antonio
Status: Offline
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TEG, back when I started working on aircraft and engines, the crusty mech with the little black book of knowledge was king, since then programs like AMAGASS, MSP-2 and now MSP-3 have changed the world.
Here are a couple of presentations on how the business world and military aviation are changing.
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dwightlooi
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Posted: May 14, 2008 - 04:14 AM
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Elite

Joined: Aug 02, 2006
Posts: 820
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That_Engine_Guy wrote:
dwightlooi wrote:
The entire argument that the F135 and F136 are not interchangeable on the service level is basically a bureaucratic load of crock. It is like saying that Mechanics can either be Toyota Mechanics or BMW mechanics but not both because the engines and transmissions on the cars built by these two manufacturers are considerably different inside and out. The fact of the matter is that you can make a Mechanic certified to work on both fighter engines just like you can certify mechanics to work on a range of different cars.
I'm not saying you CAN'T, but it is exceedingly difficult for a large number of people and aircraft at a large base that is constantly deploying in the AEF world of today.
The current USAF rules that govern certification for blade blade, intake inspection, borescope inspection, low-power engine operation, high-power engine operation, among others make it a training nightmare. Not only is there initial training on multiple types, but then recurring training that must be re-accomplished anywhere from 60days to yearly, and recertification on specific tasks annually. Miss your 60 day "refresher" or "currency" and you get de-certified and have to start over with a fresh initial or recert. (I'm not making this stuff up... am I guys?)
Even F-16 PW-220 and PW-229 engine training must be certified separately due to the differences in the TMSM. IE if you're trained/certified to perform borescope inspection on a PW-220, you can not sign-off a borescope inspection on a PW-229. If one did, and misses something that is found later or contributes to a mishap, and everyone involved gets caught in the ringer.
When you go to an AEF deployment, engine mechanics from a GE Block 40 unit with can not perform specific technical tasks on a PW Block 42 unit's aircraft or vise versa. One can "assist" or perform other tasks, but important inspections and operation is restricted. When you call in a maintenance run to the control center, they will check your name/number against the special certification roster for that task. If you're not certified or not current for the procedure, your run will be denied. Start the jet and security will be there shortly...
I'm not saying the USAF (USN or USMC) couldn't or wouldn't change the rules. I also know on a smaller scale operation like Edwards, or Eglin's Test Wings, there are technicians that perform maintenance on multiple engine/aircraft types.
Point is, this all adds expense and complexity within a single branch. Two training tracks at technical school, two sets of technical data, two this, two that... Like units can only deploy with other like units etc... Mobility listings must be aligned by engine types.
True the Viper's "common engine bay" is nothing but a ruse. Engine mounts are different, connections are different, even the engine removal/installation trailer has different equipment. This is a prime example how to not design an "alternate engine" for an airframe.
True the F-35 team is dedicated to make the engines "installationaly interchangeable" Beyond that though, they are still PW and GE with separate specifications, technical data, parts, training, contracts, etc.
It is false to say the true facts don't/won't add expense to a program, either for development or sustainment. Or that it doesn't over-complicate military operations when one branch has similar aircraft with different engines.
(1) It sounds like the bureaucracy is the problem not the number of engines.
(2) The F-35 is supposed to greatly reduce field maintenance requirements and complexity. A lot of the tasks no longer needs to be done due to the health monitoring and reporting functions built-into the jet and the engines. Only 7 hand tools are needed for the entire aircraft if I remember correctly.
(3) Also, the F-35 is to adopt a depot maintenance model. Line maintenance is relegated to pulling major assemblies and engines. Line spares are spare assemblies and engines rather than individual parts.
(4) If the current maintenance process, protocol and bureaucracy is not particularly compatible with the F-35 it is these that need to changed. The fighter maintenance business will benefit greatly from the adoption of commercial airliner maintenance methods. |
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That_Engine_Guy
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Posted: May 14, 2008 - 11:43 PM
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Elite

Joined: Dec 14, 2005
Posts: 586
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1 & 2 I agree with.
As for 3; I'll believe 2-level (Line/Depot) will work when I see it, and it can function for more than 2 years in an AEF environment. Right now engines are lucky enough to make it through regional intermediate maintenance and return to the deployment. I can imagine how long it would take to return engines state-side to get them diagnosed/repaired/tested/packaged/re-shipped to an AEF. There are never enough spare parts for 3-level maintenance (Line/Intermediate/Depot) and 2-level will require MORE parts to accomplish the same task as they will be swapped out at the drop of a hat.
As for 4; you can't treat F-35 or any fighter's maintenance like a commercial airliner. Flying a "heavy" under 1G for 14 hours is nothing like a fighter flight that routinely sees 9G and low altitude high speed flight. Commercial engines may see 2 or 3 cycles per flight and are designed for fuel economy and longevity. Fighter engines are built to be light and powerful, with longevity and economy tacked on as "extras" in most cases. I know the F135/F136 will take this further than the past, but the point remains that fighter engines get run 10 times harder than a commercial counterpart.
Some improvements will be made with the new generation but I doubt the USAF will run right out and change all of they're requirements or instructions when it comes to fighter/engine maintenance.
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